Showing posts with label Fabric. Show all posts

Linen Facts and Care Instructions Bookmark and Share

Posted by Sazid Rahman

Test for the harmful azo colorants in textiles Bookmark and Share

Posted by Sazid Rahman

Azo colorants are the most important class of synthetic dyes and pigments, representing 60 - 80% of all organic colorants. They are used widely in substrates such as textile fibres, leather, plastics, papers, hair, mineral oils, waxes, foodstuffs and cosmetics.

Hence azo colorants are part of our everyday colorful life, they are all around us and we could not do without them.

It allows colors with outstanding colorfastness and wide huge spectrum of colors.

Some of these dyes have the capacity to release certain aromatic amines which pose cancer risks. For this reason, the European Union has laid down legislation to prevent exposure to these hazardous amines. This implies that azo dyes containing aromatic amines can no longer be used to dye textile and leather products that may come into contact with the skin.

Please note that all the different parts of the finished product should be tested, and if there are several colors involved, it is not necessary to test them all separately. Only if the general test proves that there are banned azo dyes in the product, more tests will be needed.

Restrictions

EU legislation specifically prohibits the use of the 22 aromatic amines included in the next table in a concentration above the threshold limit of 30 ppm(mg/kg) (detection limit). Please note that all parts of a product should comply with this limit, and that this limit applies to each amine separately. E.g. a textile shoelace of leather footwear needs to comply with the limit of 30 ppm, as well as the leather parts of footwear. It is not allowed to take the average concentration of a certain amine in the complete product.

Table: List of aromatic amines according to the EU Directive 2002/61/EC

Sl. No.

Substance Name

CAS Number

01

Biphenyl-4-ylamin 4-aminobifenyl Xenylamine

92-67-1

02

Benzidine

92-87-5

03

4-chloro-o-toluidine

95-69-2

04

2-naphthylamine

91-59-8

05

o-aminoazotoluene

4-amino-2’,3-dimethylazobenzene

4-o-tolylazo-o-toluidine

97-56-3

06

5-nitro-o-toluidine

99-55-8

07

4-chloroaniline

106-47-8

08

4-methoxy-m-phenylenediamine

615-05-4

09

4,4'-methylenedianiline

4,4'-diaminodiphenylmethane

101-77-9

10

3,3'-dichlorobenzidine

3,3'-dichlorobiphenyl-4,4'-ylenediamine

91-94-1

11

3,3'-dimethoxybenzidine

o-dianisidine

119-90-4

12

3,3'-dimethylbenzidine

4,4'-bi-o-toluidine

119-93-7

13

4,4'-methylenedi-o-toluidine

838-88-0

14

6-methoxy-m-toluidine

p-cresidine

120-71-8

15

4,4'-methylene-bis- (2-chloro-aniline)

2,2'-dichloro-4,4'-methylenedianiline

101-14-4

16

4,4'-oxydianiline

101-80-4

17

4,4'-thiodianiline

139-65-1

18

o-toluidine

2-aminotoluene

95-53-4

19

4-methyl-m-phenylenediamine

95-80-7

20

2,4,5-trimethylaniline

137-17-7

21

o-anisidine

2-methoxyaniline

90-04-0

22

4-amino azobenzene

60-09-3


Articles covered in the EU Directive

Textile and leather products that may come into direct and prolonged contact with the human skin or oral cavity. The examples of products listed are:

• clothing, bedding, towels, hairpieces, wigs, hats, nappies and other sanitary items, sleeping bags;

• footwear, gloves, wristwatch straps, handbags, purses/wallets, briefcases, chair covers, purses worn around the neck;

• textile or leather toys and toys which include textile or leather garments;

• yarn and fabrics intended for use by the final consumer.

Test Methods:

 General Textiles: EN14362-1:2003

 Polyester: EN14362-2:2003

 Leather: CEN ISO/TS 17234:2003

 Determination of P-aminoazobenzene (4-AAB)

Chemistry of aromatic amine release

Azo dyes contain one or more nitrogen-nitrogen double bonds called azo groups in their chemical structure, see Fig. 1.

-N=N -

Fig.1: Azo group

Under reductive conditions using sodium dithionite these azo groups can be cleaved to form 2 amines, which can be schematically shown as in Fig. 2.



Fig.2: Reductive cleavage of the azo dye to form amines

A small number of the aromatic amines are classified as being carcinogenic or potentially carcinogenic to humans. Only those few azo dyes that can release these amines upon reductive cleavage are affected. It has been estimated that less than 4% of known azo dyes structures may release the corresponding amines.

False positive results
For certain dyed goods a listed amine is detected under the conditions of the analytical test even though no banned azo dye is present in the consumer good. The amine is an artifact of the test procedure, resulting from a chemical reaction other than azo cleavage. So, care should be taken that detected aromatic amines originate from azo colorants and not from other materials such as Polyurethane.

Click here to download a test report sample from ITS.

Cover Factor Calculator Bookmark and Share

Posted by Sazid Rahman

All-in-one cover factor calculator with formulas explained. A 'must have"'.


here's the link

Denim Product Development – An Analysis Bookmark and Share

Posted by Sazid Rahman

An article by Harry Mercer published in http://www.denimsandjeans.com, analyses the current trends in denim product development and its future potentials.

Here's the link

Fabric Comparison Chart Bookmark and Share

Posted by Sazid Rahman

Identifying fabric is important. More important is the comparison of fabrics. This makes us know the true quality of a fabric by differentiating it from its substitutes. The following chart gives a complete information upon different types of fabric at a glance. It gives information about the weaves of the fabric, its characteristics and the uses, the important part of comparison.

Another table is given at the bottom, which shows the comparison of only the characteristics of few fabrics. For example, water retention is very high in cotton and the lowest in polypropylene. Same with the drying time taken, very long in cotton and vice versa in polypropylene. Cotton and wool shrinks more than polyester and nylon.

Fabrics Weaves Characteristics Uses
Acetate
Soft, crisp feel and durable. Clothing, uniforms, lingerie, linings, interlinings.
Acrylic
Durable, soft and wooly feel. Used as replacement of wool.
Alpaca Various weaves, knits and weights. Fine, silk-like, soft, lightweight, and warm. Men's and Women's suits, coats, and sportswear, linings, sweaters.
Angora goat Various weaves and knitted. Smooth, very strong, and high luster. Carpet, upholstery, curtain, and automobile cloth.
Angora rabbit Various weaves and knitted. Long, very fine, light weight, extremely warm and fluffy. Knit wear - gloves, scarves, sweaters, etc. for children and women.
Beaver
Soft, silky, shiny. Fur coats, trimming fur and fabric garments.
Broadcloth Plain weave. Closely woven with smooth finish. Shirts, dresses, particularly the tailored type in plain colors, blouses, summer wear.
Camel hair Twill or plain Light weight, lustrous and soft. Coats, women's suits, sports coats, sweaters, some blankets and put in some very expensive oriental rugs. Also used in (fine) overcoating, topcoating, hosiery and transmission belts.
Canvas Plain. Mostly rugged. Hair canvas is an interfacing material in various weights.
Cashmere (Kashmir) All weaves but mostly plain or twill. All knits. Soft, silky and very lightweight. Knitted into sweaters for men and women, also women's dresses.
Challis Plain. Soft and very lightweight. Women's and children's dresses and blouses, kimonos, neckties, and sportswear.
Chiffon Plain. Lightweight, sheer, and transparent. Evening wear, blouses and scarves.
Crepe Mostly plain but various weaves. Crinkled and puckered surface with rough feel and appearance. Depending on weight, it is used for dresses of all types, including long dinner dresses, suits, and coats.
Damask Figured on Jacquard loom. Reversible fabric with woven pattern. Sheds dirt.
Denim Twill - right hand - may be L2/1 or L3/1. Originally had dark blue, brown or dark gray warp with a white or gray filling giving a mottled look and used only for work clothes. Comes in heavy and lighter weights. Pants, caps, uniforms, bedspreads, slipcovers, draperies, upholstery, sportswear.
Douppioni Plain. Irregular with many slubs. It is imitated in rayon and some synthetics
Drill Twill. Closer, flatter wales that gabardine. Uniforms, work clothes, slip covers, sportswear, and many industrial uses.
Flannel Usually twill, some plain. Soft, with a napped surface that partially cancels the weave. Dull finish. Made in a variety of weights. Shrinks if not pre-shrunk. Sags with wear, unless underlined. Does not shine or hold a crease. Blazers, dresses, skirts, suits and coats. Boys suits, jackets, and shirts.
Gabardine Steep twill Clear finish, tightly woven, firm, durable. Wears extremely well. Inclined to shine with wear. Hard to press properly. Men's and women's tailored suits, coats, raincoats, uniforms, and men's shirts.
Georgette Plain. It is characterized by it's crispness, body and outstanding durability. It is sheer and has a dull face.
Herringbone twill Twill. It is usually created in wool and has varying qualities. Suitings, top coatings, sports coats.
Houndstooth Broken twill weave. Weaned into an irregular check of a four pointed star. sportcoats, suits.
Mohair Plain or twill or knitted. Smooth, glossy, and wiry. Linings, pile fabrics, suitings, upholstery fabrics, braids, dress materials, felt hats, and sweaters.
Nylon
Very strong, resistant to both abrasion chemicals. It is elastic, easy to wash and is quite lustrous. It returns easily to it's original shape and is non-absorbent. It is fast drying, resistant to some dyes. Women's hosiery, knitted or woven lingerie, socks and sweaters.
Organdy Plain. Made with tightly twisted yarns. Crispness is due to a finish with starch and calendaring which washes out, or a permanent crispness obtained with chemicals. Wrinkles badly unless given a wrinkle-free finish. Collars and cuffs, artificial flowers, millinery, summer formals, blouses, aprons.
Organza Plain. Fine, sheer, lightweight, crisp fabric. It has a very wiry feel. It crushes or musses fairly easily, but it is easily pressed. Dressy type of fabric, sometimes has a silvery sheen. Evening dresses, trimming, millinery, underlinings for delicate, sheer materials.
Oxford Plain variations - usually basket 2 x 1. Warp has two fine yarns which travel as one and one heavier softly-spun bulky filling which gives it a basket-weave look. Rather heavy. Men's shirts mostly. Summer jackets, shirts, skirts, dresses, and sportswear.
Polyester
It is lightweight, strong and resistant to creasing, shrinking, stretching, mildew and abrasion. It is readily washable and is not damaged by sunlight or weather and is resistant to moths and mildew. Vary, depending on blend.
Pongee Plain. Light or medium weight. Dresses, blouses, summer suits.
Rayon
It¹s drapability and dyeability are excellent and it is fairly soft. Rayon does have a tendency to shrink but does not melt in high temperatures. It is resistant to moths and is not affected by ordinary household bleaches and chemicals. Clothing, hose.
Sateen Sateen filling-face weave. Lustrous and smooth with the sheen in a filling direction. Better qualities are mercerized to give a higher sheen. Dresses, sportswear, robes, pajamas.
Satin Satin. Usually has a lustrous surface and a dull back. Made in many colors, weights, varieties, qualities, and degrees of stiffness. Slips, evening wear, coats, capes, and jackets, lining fabrics, millinery.
Spandex
It is lightweight and flexible. It resists deterioration from perspiration, detergent and body oils. It is characterized by it¹s strength and durability. Athletic wear and foundation garments.
Taffeta Usually plain with a fine cross rib. It is smooth with a sheen on its surface. The textures vary considerably. They have a crispness and stiffness. Dressy evening wear: suits and coats, slips, ribbons, blouses, dresses.
Tussah Usually plain but also in twill. It is coarse, strong, and uneven. Dull lustre and rather stiff. Has a rough texture with many slubs, knots, and bumps. In lighter weights, dresses. In heavier weights, coats and suits and ensembles.
Velour Thick, plush pile, with a plain or satin ground, or sometimes knitted. The pile is characterized by uneven lengths (usually two) which gives it a rough look. The two lengths of pile create light and shaded areas on the surface. A rather pebbled effect. Dressing gowns, dresses, waist-coats.
Velvet Pile, made with an extra warp yarn. velvet may be crush resistant, water resistant, and drapes well. Has to be handled with care, and pressed on a velvet board. Eveningwear, at home wear.
Voile Plain, loosely woven. Sheer and very light weight. To obtain a top quality fabric, very highly twisted yarns are used. Voile drapes and gathers very well. Dresses, blouses.
Wool
It is very resilient and resistant to wrinkling. It is renewed by moisture and well known for it's warmth. Clothing, blankets, winter wear.

Fabric Characteristics


Cotton Wool Polyester Polypropylene Nylon
Water Retention High High Low Lowest Medium
Drying Time Long Long Short Shortest Short
Heat Conduction (Wet) High Low Low Low Medium
Comfort Level (Dry) High Medium High Medium Medium
Shrinkage High High Low High Low
Durability Medium Medium High Medium High
Colour Choice High High High Low High
Paddling Suitability Low Low High Medium Medium
Camping Suitability Medium High High Medium Medium

Source: http://www.fabrics-manufacturers.com

Textile – Fibre to Fabric Processing Bookmark and Share

Posted by Sazid Rahman

A paper published in the journal of The Institution of Engineers (India) by P R Wadje. This paper is an attempt to provide all basic information related to textile Industry – in the field of manufacturing, purchasing, promoting, selling and so on. The study may also be useful for intermediate level employees engaged in different aspect of textile technology, consumers and home economists who need sound guidance in the selection and care of textile products. This article covers comprehensive outline of fibers and steps involved in conversion of fiber to variety of yarns, fabric manufacturing and wet processing of fabric for value addition.


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Notes on few basics of textile Bookmark and Share

Posted by Sazid Rahman

A website containing few notes on textile basics like fiber science, yarn science, textile formula etc. Thanks to Mr. Ganesh Babu for leading me to this site through his blog.

here's the link

Producing Stretch Woven Fabrics Containing T-400 Bookmark and Share

Posted by Sazid Rahman

A technical document from Invista on techniques of producing stretch woven fabric using their newly invented stretch fiber T-400. Thanks to Mr. Bilal Tariq, an experienced textile engineer from Pakistan for providing this document online.

Click here to view the document

Xfit Lycra Fabric Technology Bookmark and Share

Posted by Sazid Rahman

Technical document from Invista on Xfit Lycra. Thanks to Mr. Bilal Tariq, an experienced textile engineer from Pakistan for providing this document online.

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4 Point Fabric Inspection System Bookmark and Share

Posted by Sazid Rahman

A document explaining the 4 point fabric inspection system in detail, includes defect types, common faults, point calculation, inspection procedure etc.

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Weft Knitting Fundamentals Bookmark and Share

Posted by Sazid Rahman

A handout document from a short course conducted by the College of Textiles, North Carolina State University.

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Knitting Fundamentals Bookmark and Share

Posted by Sazid Rahman

A document from North Carolina Division of Pollution Prevention and Environmental Assistance that discusses everything that you need to know about knitting.

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Woven Fabrics Bookmark and Share

Posted by Sazid Rahman

A note from North Carolina Division of Pollution Prevention and Environmental Assistance on various structures of woven fabrics and how they are made on different looms.

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Facts About Fabric Flammability Bookmark and Share

Posted by Sazid Rahman

Twelve different facts about the flammability of fabrics that consumers should know, published by North Central Regional Extension, USA

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Journal of Engineered Fibers and Fabrics (JEFF) Bookmark and Share

Posted by Sazid Rahman

The Journal is an international, peer-reviewed scientific e-Journal that publishes original R&D on all aspects of fabric technologies and their value chain from raw materials to end use products.

You can also subscribe online for free.

here's the link